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Acrylic Surface Coatings

Chemical Economics Handbook

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Published March 2024

Acrylic surface coatings are used in all three of the paint and coatings market categories — architectural coatings, product finishes for original equipment manufacture (OEM) and special-purpose coatings. Protective coatings other than paints, such as fabric and leather finishes, floor polishes and paper coatings, can also be based on acrylic polymers; however, these coatings are not included in this report.

Acrylic coatings can be used in organic solventborne, waterborne, powder or radiation-curable formulations. They are used mainly in architectural, or decorative, finishes, and to coat industrial goods. Acrylic surface coatings are the leading finishes used in the paint and coatings industry, having surpassed alkyd finishes over the past few years. Based on acrylic and/or methacrylic polymers or copolymers, acrylic surface coatings are noted for their inertness and excellent color retention when exposed to outdoor conditions. Acrylic coatings now account for about 25% of all coatings on a global basis.

The following pie chart shows world consumption of acrylic surface coatings by major region:

In the OEM automotive market, waterbornes account for 70%-80% of the global market for automotive OEM basecoats, which is up considerably from 1997 when the penetration was about 20%. There is also use of acrylic latexes in the automotive refinish market in North America and Western Europe.

Consumption rose over the past decade in most areas of the world but decreased in 2020 owing to the COVID-19 pandemic. Consumption has grown slowly in recent years due to weak economies. Future growth is forecast at about 2.7% per year from 2024 through 2029. For environmental reasons, there has been a shift toward waterborne acrylics used in architectural and automotive coatings. Acrylic latex coatings have captured a good portion of the North American and Western European market for architectural coatings as replacements for solventborne coatings. Use in developing regions as replacements for solventborne coatings and other low-quality, low-durability budget coatings is expected to continue to grow.

The largest global producers of acrylic emulsions, in order of global importance, are Dow, BASF and Celanese. These multinationals produce in every major region of the world. In mainland China, there are numerous latex manufacturers, but many produce only low-quality products.

Most producers of acrylic emulsions also market their products to other industries outside of coatings, such as adhesives, inks, textiles and other. Also, many plants are multifunctional and capable of making non-acrylic-based emulsions. The cost of making these products is largely dependent on raw material costs.

For more detailed information, see the table of contents, shown below.

S&P Global’s Chemical Economics Handbook –Acrylic Surface Coatings is the comprehensive and trusted guide for anyone seeking information on this industry. This latest report details global and regional information, including

Key benefits

S&P Global’s Chemical Economics Handbook –Acrylic Surface Coatings has been compiled using primary interviews with key suppliers and organizations, and leading representatives from the industry in combination with S&P Global’s unparalleled access to upstream and downstream market intelligence and expert insights into industry dynamics, trade and economics.

This report can help you

  • Identify trends and driving forces influencing chemical markets
  • Forecast and plan for future demand
  • Understand the impact of competing materials
  • Identify and evaluate potential customers and competitors
  • Evaluate producers
  • Track changing prices and trade movements
  • Analyze the impact of feedstocks, regulations, and other factors on chemical profitability
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Table of Contents

Section Page Number

Executive summary6
Summary7
Introduction11
Manufacturing processes12
Raw materials12
Waterborne acrylic coatings13
Resin preparation13
Emulsions13
Other waterbornes16
Coating formulation17
Pigments17
Additives18
Coalescing aids18
Surfactants18
Defoamers19
Biocides19
Cosolvents19
Thickeners19
Nanoscale particles20
Other20
Other resins20
Typical formulations21
Solventborne acrylic coatings23
Resin preparation23
Lacquers24
Enamels24
Coating formulation25
Solvents25
Additives26
Typical formulations26
Acrylic powder coatings28
Radiation-curable acrylics29
Environmental issues31
Supply and demand by region38
United States38
Producing companies38
Production43
Consumption43
Architectural coatings44
Exterior51
Interior54
Industrial finishes55
Automotive OEM finishes56
Other industrial coatings59
Price66
Resins66
Coatings68
Trade68
Other North America69
Canada70
Mexico74
Central and South America78
Production78
Consumption78
Europe82
Producing companies82
Production88
Consumption88
Architectural coatings92
Automotive OEM finishes96
Other industrial finishes99
Industrial maintenance100
Refinishing100
Traffic paints100
Cans and containers101
Coil coatings101
Roofing101
Wood furniture and flooring101
General industrial finishes102
Price102
Trade103
Eurasia103
Producing companies103
Production104
Consumption105
Architectural coatings106
Automotive OEM finishes106
Middle East and Africa107
Producing companies107
Consumption107
Mainland China110
Producing companies110
Consumption115
Trade120
Japan120
Producing companies120
Production123
Consumption125
Acrylic resins125
Acrylic coatings126
Architectural128
Automotive OEM129
General industrial products132
Automotive refinish132
Price133
Trade 134
Other Asia 135
Producing companies135
Consumption143
Additional resources149
Revisions150
Data Workbook151

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